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Plasma Spray Process

What is Plasma Spray?

Plasma spray is a high heat thermal spray system which uses super heated plasma to melt the spray material. This high heat is the main selling point of plasma spray and allows for the application of ceramic coatings. Plasma spray uses an electrical arc to dissociate and ionize hydrogen and argon gases. The plasma spray gun injects powder into this spray stream to apply various types of coatings.


For specialized applications, this process can be done in low pressure atmosphere environments. The particles will oxidize less which results in a considerably higher quality coating.

The inside of a metal part being coated using the Plasma Spray process.

Plasma Spray Solutions

Ceramic plasma spray coatings can be used as a thermal barrier for components used in high-heat environments. Plasma coatings are also wear and corrosion-resistant. Plasma thermal spray also offers interior dimensions (I.D.) spray capabilities.

The Plasma Spray process at the end of the process.

CONTACT

Have a question about our services and products?


salesandservice@exline-inc.com

24/7 Call 800-255-0111

Watch The Plasma Spray Process

Exline, Inc. brings you a video showcasing the mesmerizing plasma spray process. Watch as the intense heat transforms solid materials into a molten state, creating a powerful bond on any surface. Discover the art and science behind this incredible technique, brought to you by the experts in plasma spray.

Operating Cost Upgraded
Bond Mechanism Mechanical (<10,000 psi)
Max Flame Temperature 12,000-35,500° F
Particle Velocity 1,500-2,600 ft/sec
Max Spray Rate 18 lbs/hr
Coating Thickness Range 0.003" to 0.030"
Special Features Capable of ceramic coating, no heat distortion
Wear Resistance Excellent
Corrosion Resistance Very Good
Porosity Low

Plasma Spray Coating Properties

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