Plasma spray is a high heat thermal spray system which uses super heated plasma to melt the spray material. This high heat is the main selling point of plasma spray and allows for the application of ceramic coatings. Plasma spray uses an electrical arc to dissociate and ionize hydrogen and argon gases. The plasma spray gun injects powder into this spray stream to apply various types of coatings.
For specialized applications, this process can be done in low pressure atmosphere environments. The particles will oxidize less which results in a considerably higher quality coating.
Ceramic plasma spray coatings can be used as a thermal barrier for components used in high-heat environments. Plasma coatings are also wear and corrosion-resistant. Plasma thermal spray also offers interior dimensions (I.D.) spray capabilities.
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Exline, Inc. brings you a video showcasing the mesmerizing plasma spray process. Watch as the intense heat transforms solid materials into a molten state, creating a powerful bond on any surface. Discover the art and science behind this incredible technique, brought to you by the experts in plasma spray.
Operating Cost | Upgraded |
Bond Mechanism | Mechanical (<10,000 psi) |
Max Flame Temperature | 12,000-35,500° F |
Particle Velocity | 1,500-2,600 ft/sec |
Max Spray Rate | 18 lbs/hr |
Coating Thickness Range | 0.003" to 0.030" |
Special Features | Capable of ceramic coating, no heat distortion |
Wear Resistance | Excellent |
Corrosion Resistance | Very Good |
Porosity | Low |
Exline repairs and services machinery for the gas compression, power generation, industrial manufacturing, and plastics and rubber compounding industries.
3256 East Country Club Road
Salina, Kansas 67402
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